China manufacturer Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft

Product Description

 

Product Description

Product Name: Hot Forging Heavy Duty Custom Tractor Parts Long PTO Drive Shaft 

Material: 40CrMo

Weight: From 0.2kg to 5kg

Packing: Wooden case

Minimum Order: 1000pcs

Customization: Available based on your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves meticulous inspection and control of incoming materials, production processes, and finished products. The quality control process includes:

  1. Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
  2. Timely sampling during production to ensure defect-free products and address any quality issues promptly.
  3. Utilization of a magnetic particle flaw detector to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection.

Check out the pictures of the relevant testing equipment below:

 

Quality Management System Control

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site implements 5S lean production management to ensure efficiency and quality.

Production Management Site:

Our production management site is dedicated to upholding the highest quality standards to meet the needs of our customers.

 

Our Advantages:

Brand

As a subsidiary of the esteemed HiHangZhou Group, a globally recognized high-end machinery manufacturing enterprise, we have a CZPT reputation for collaboration with renowned companies worldwide.

Technology

With over 25 years of experience in forging and casting equipment manufacturing, our team of technicians and R&D personnel ensures the production of high-quality products efficiently.

Service

We offer custom and standard manufacturing services with a focus on quality and timely delivery, supported by effective communication channels.

Culture

Our unique corporate culture fosters individual potential and drives sustainable company growth.

Social Responsibility

Committed to low-carbon environmental practices, energy conservation, and emission reduction, we are a leading example of responsible production in our local community.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation inspired and failures tolerated.

 

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer of forging products, casting products, and have high machining capabilities.
  2. Q: What series products do you offer?
    A: We specialize in forming processing of ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples following traditional practices, with customers covering freight costs.
  4. Q: Is OEM available?
    A: Yes, OEM services are available.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement, backed by strict quality control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the Packing?
    A: We typically use iron boxes or wooden cases, customizable based on customer preferences.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantities vary based on product features such as material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead times for new dies or molds and production vary but typically range from 30-45 days.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C with a 30% deposit in advance and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

Are there any limitations or disadvantages associated with PTO drive shaft systems?

While PTO (Power Take-Off) drive shaft systems offer numerous advantages, there are also some limitations and disadvantages associated with their use. It’s important to consider these factors when deciding whether to implement a PTO drive shaft system. The limitations and disadvantages include:

1. Safety Risks:

PTO drive shaft systems can pose safety risks if not used and maintained properly. The rotating drive shaft, exposed splines, and universal joints can present hazards to operators and bystanders if they come into contact with them while in operation. Entanglement or entrapment of clothing, hair, or body parts in the rotating components can result in severe injuries. It is crucial to follow safety guidelines, use appropriate shielding, and implement safety devices to mitigate these risks.

2. Maintenance and Lubrication:

PTO drive shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The joints, splines, and bearings need to be inspected, cleaned, and lubricated as recommended by the manufacturer. Failure to perform routine maintenance can lead to premature wear, increased friction, and eventual component failure, resulting in unexpected downtime and costly repairs.

3. Misalignment and Vibrations:

PTO drive shaft systems can experience misalignment and vibrations, especially when the driven equipment is not perfectly aligned with the power source. Misalignment places additional stress on the drive shaft and its components, leading to increased wear and reduced efficiency. Vibrations generated during operation can also contribute to fatigue and accelerated wear of the drive shaft and connected equipment.

4. Limited Operating Angles:

PTO drive shaft systems typically have limited operating angles due to the design constraints of universal joints. Exceeding the recommended operating angles can cause binding, increased wear, and reduced power transmission efficiency. This limitation may restrict the range of movement or flexibility when connecting PTO-driven equipment, requiring careful planning and alignment during installation.

5. Noise and Vibration:

PTO drive shaft systems can generate noise and vibrations during operation. The rotating components, especially at high speeds, can create audible noise and vibrations that may be transmitted to the operator, the equipment, and the surrounding environment. Excessive noise and vibrations can negatively impact the operator’s comfort, equipment performance, and may require additional measures to mitigate their effects.

6. Limited Power Transfer Capacity:

PTO drive shaft systems have limitations in terms of power transfer capacity. The torque and power that can be transmitted through the drive shaft depend on its design, material strength, and the selected components. In applications requiring high torque or power, alternative power transmission methods such as hydraulic systems or direct mechanical drives may be more suitable and capable of handling the required loads.

7. Compatibility Challenges:

Ensuring compatibility between PTO drive shafts and different equipment can sometimes be challenging. Equipment may have unique connection requirements, such as non-standard splines or flanges, which may require custom adapters or modifications. Achieving compatibility with older or specialized equipment can require additional effort and may not always be straightforward.

8. Cost:

Implementing a PTO drive shaft system can involve significant upfront costs, including the purchase of the drive shaft, compatible equipment, and any necessary adapters or couplings. Additionally, ongoing maintenance, lubrication, and potential repairs can contribute to the overall cost of ownership. It is important to consider the cost-benefit ratio and the specific needs of the application before investing in a PTO drive shaft system.

Despite these limitations and disadvantages, PTO drive shaft systems continue to be widely used due to their versatility, ease of use, and compatibility with a wide range of equipment. By addressing safety concerns, performing regular maintenance, and considering the specific requirements of the application, many of these limitations can be mitigated, allowing for reliable and efficient operation.

pto shaft

What safety precautions should be followed when working with PTO drive shafts?

Working with PTO (Power Take-Off) drive shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or maintaining the equipment. Here are some important safety precautions to follow when working with PTO drive shafts:

1. Read and Understand the Manufacturer’s Instructions:

Before working with PTO drive shafts, carefully read and understand the manufacturer’s instructions, operating manuals, and safety guidelines. Familiarize yourself with the specific requirements and recommendations for the PTO drive shaft model being used. The manufacturer’s instructions provide essential information regarding installation, operation, maintenance, and safety precautions.

2. Wear Appropriate Personal Protective Equipment (PPE):

Always wear the necessary personal protective equipment (PPE) when working with PTO drive shafts. This may include safety glasses, protective gloves, steel-toed boots, and appropriate clothing. PPE helps protect against potential hazards such as flying debris, entanglement, or contact with rotating components.

3. Ensure Proper Installation and Alignment:

Follow the recommended installation procedures for the PTO drive shaft. Ensure that it is correctly aligned and securely attached to both the power source and the driven equipment. Improper installation or misalignment can lead to excessive vibration, premature wear, and potential dislodgement of the drive shaft during operation.

4. Use Safety Guards and Shields:

PTO drive shafts should be equipped with appropriate safety guards and shields. These protective devices help prevent accidental contact with rotating components and minimize the risk of entanglement. Ensure that the guards and shields are properly installed and in good working condition. Do not remove or bypass them during operation.

5. Avoid Loose Clothing, Jewelry, and Hair:

When working with PTO drive shafts, avoid wearing loose clothing, jewelry, or having long hair that can get entangled in the rotating components. Secure or remove any loose items that could pose a risk of entanglement or become caught in the drive shaft during operation.

6. Disconnect Power Before Maintenance:

Prior to performing any maintenance or inspection on the PTO drive shaft, ensure that the power source is completely shut off and the equipment is at a complete stop. Disconnect the power supply and take appropriate measures to prevent accidental startup, such as locking out and tagging out the power source.

7. Regularly Inspect and Maintain the Drive Shaft:

Regularly inspect the PTO drive shaft for signs of wear, damage, or misalignment. Check for loose or missing components, and ensure that all fasteners and connections are secure. Lubricate the drive shaft as recommended by the manufacturer. Promptly address any maintenance or repair needs to prevent further damage or potential safety hazards.

8. Be Cautious of Overload and Shock Loads:

Avoid subjecting the PTO drive shaft to excessive loads or sudden shock loads beyond its rated capacity. Overloading can lead to premature wear, component failure, and potential accidents. Ensure that the equipment being driven by the PTO drive shaft does not exceed its recommended load limits.

9. Provide Training and Awareness:

Ensure that individuals working with or around PTO drive shafts receive proper training and are aware of the associated risks and safety precautions. Training should cover installation procedures, safe operation, maintenance practices, and emergency procedures. Promote a safety-conscious culture and encourage reporting of any safety concerns or incidents.

10. Seek Professional Assistance When Needed:

If you’re unsure about any aspect of working with PTO drive shafts or encounter complex maintenance or repair needs, seek professional assistance. Consulting with qualified technicians, engineers, or the equipment manufacturer can help ensure that the work is carried out safely and effectively.

Remember, safety should always be the top priority when working with PTO drive shafts. Following these precautions helps minimize the risk of accidents, injuries, and equipment damage. It is essential to stay vigilant, exercise caution, and comply with relevant safety regulations and standards.

pto shaft

Are there different types of PTO drive shaft configurations based on equipment type?

Yes, there are different types of PTO (Power Take-Off) drive shaft configurations based on the type of equipment they are used with. PTO drive shafts are designed to accommodate the specific requirements of different equipment types, ensuring efficient power transmission and compatibility. Here’s a detailed explanation of some common PTO drive shaft configurations based on equipment type:

1. Tractor PTO Drive Shafts:

Tractors are one of the primary vehicles that utilize PTO drive shafts. Tractor PTO drive shafts are typically configured with a splined connection on one end to attach to the tractor’s PTO output shaft, and a corresponding splined connection on the other end to connect to implements or machinery. The length of the drive shaft can often be adjusted to accommodate variations in equipment sizes and operating conditions. Tractor PTO drive shafts are commonly used in agriculture, landscaping, and other applications where tractors are the primary power source.

2. Implement PTO Drive Shafts:

Implement PTO drive shafts are designed specifically for various types of implements and machinery. These drive shafts often have a splined connection on one end to attach to the implement input shaft, while the other end may have a different type of connection depending on the implement’s design. The specific configuration of implement PTO drive shafts can vary widely based on the implement type, such as mowers, balers, tillers, seeders, sprayers, and harvesters. Implement PTO drive shafts are commonly used in agriculture, construction, and other industries where implements are powered by a primary power source.

3. Truck PTO Drive Shafts:

Trucks, especially heavy-duty trucks, often utilize PTO drive shafts for powering various auxiliary equipment and systems. Truck PTO drive shafts are typically designed to transmit power from the truck’s engine or transmission to hydraulic systems, winches, cranes, or other equipment mounted on the truck. These drive shafts may have different configurations depending on the specific truck model and the intended application. Truck PTO drive shafts can handle higher torque and power requirements compared to drive shafts used in smaller vehicles.

4. Industrial PTO Drive Shafts:

Industrial applications often require PTO drive shafts to power machinery and equipment in sectors such as mining, manufacturing, material handling, and processing. Industrial PTO drive shafts are designed to handle heavy-duty operations and can vary in configuration based on the specific machinery requirements. They may incorporate features such as reinforced construction, larger diameter shafts, and specialized coupling mechanisms to accommodate high torque, speed, and power demands.

5. Specialty PTO Drive Shafts:

In addition to the commonly used configurations mentioned above, there are also specialty PTO drive shafts designed for specific applications. These can include drive shafts for specialized machinery in sectors such as forestry, oil and gas, marine, and construction. These specialty drive shafts may have unique configurations and features tailored to the specific requirements and operating conditions of the equipment they are intended to power.

Overall, PTO drive shaft configurations can vary based on the equipment type and the specific application. The design considerations include factors such as the type of connection, length adjustment mechanisms, torque and power handling capabilities, and any specialized features required by the equipment. By employing different PTO drive shaft configurations, various equipment types can efficiently transfer power from a primary power source to implements, machinery, or auxiliary systems.

China manufacturer Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft  China manufacturer Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft
editor by CX 2024-05-16

PTO Drive Shaft

As one of the leading PTO drive shaft manufacturers, suppliers, and exporters of mechanical products, We offer PTO drive shafts and many other products.

Please contact us for details.

Manufacturer supplier exporter of PTO drive shaft.

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